feat: Replace SDF kernel with OpenCASCADE, VTK with pygfx

Major architecture migration:

- Remove SDF-based geometry kernel (sdf/)
- Remove VTK renderer (drawing_modules/)
- Remove old mesh modules (mesh_modules/)

New components:
- geometry/base.py: Abstract geometry kernel interface
- geometry_occ/kernel.py: OpenCASCADE implementation via CadQuery/OCP
- geometry_occ/sketch.py: 2D sketching with constraint solving
- rendering/base.py: Abstract renderer interface
- rendering/pygfx_renderer.py: WebGPU-based renderer
- models/data_model.py: Project, Component, Sketch, Body classes
- main.py: New Qt-based application

Features:
- STEP/IGES import/export
- Exact BRep geometry (vs approximate SDF mesh)
- Parametric sketching with constraints
- Boolean operations (union, difference, intersection)
- Fillet and chamfer operations
- Modern pygfx renderer (~30MB vs VTK ~200MB)

Dependencies:
- cadquery >= 2.4
- ocp >= 7.9.3
- pygfx >= 0.7.0
- wgpu >= 0.19.0
- PySide6 >= 6.9.0
This commit is contained in:
bklronin
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# Fluency CAD 2.0
A parametric CAD application built on OpenCASCADE Technology (OCCT) with a modern pygfx-based 3D renderer.
## Features
- **OpenCASCADE Geometry Kernel**: Industry-standard BRep geometry with exact precision
- **STEP/IGES Import/Export**: Full support for industry-standard CAD file formats
- **Parametric Sketching**: 2D sketching with constraint solving using CadQuery
- **Boolean Operations**: Union, difference, and intersection
- **Fillet & Chamfer**: Apply edge treatments to solid bodies
- **Modern Renderer**: WebGPU-based rendering with pygfx (smaller footprint than VTK)
## Architecture
```
fluency/
├── src/fluency/
│ ├── geometry/ # Geometry abstraction layer
│ │ └── base.py # Abstract interfaces
│ ├── geometry_occ/ # OpenCASCADE implementation
│ │ ├── kernel.py # OCGeometryKernel
│ │ └── sketch.py # OCCSketch with constraints
│ ├── rendering/ # Rendering abstraction
│ │ ├── base.py # Abstract renderer
│ │ └── pygfx_renderer.py
│ ├── models/ # Data models
│ │ └── data_model.py # Project, Component, Sketch, Body
│ └── main.py # Application entry point
├── tests/
│ └── test_geometry.py
└── pyproject.toml
```
## Installation
```bash
# Create virtual environment
python -m venv .venv
source .venv/bin/activate # On Windows: .venv\Scripts\activate
# Install dependencies
pip install -e ".[dev]"
```
## Dependencies
| Package | Purpose |
|---------|---------|
| cadquery | High-level OpenCASCADE Python bindings |
| ocp | Low-level OpenCASCADE Python bindings |
| pygfx | WebGPU-based 3D renderer |
| wgpu | WebGPU Python bindings |
| PySide6 | Qt GUI framework |
| numpy | Numerical computing |
| scipy | Scientific computing |
## Usage
```bash
# Run the application
fluency-cad
# Or directly
python -m fluency.main
```
## API Example
```python
from fluency.geometry_occ.kernel import OCGeometryKernel
from fluency.geometry.base import Point2D
# Create kernel
kernel = OCGeometryKernel()
# Create a sketch
points = [
Point2D(0, 0),
Point2D(10, 0),
Point2D(10, 10),
Point2D(0, 10),
]
polygon = kernel.create_polygon(points)
# Extrude to 3D
body = kernel.extrude(polygon, height=20.0)
# Apply fillet
body = kernel.fillet(body, radius=2.0)
# Export to STEP
kernel.export_step(body, "part.step")
# Export to STL
kernel.export_stl(body, "part.stl")
```
## Comparison: Before vs After
| Aspect | Before (SDF + VTK) | After (OCC + pygfx) |
|--------|-------------------|---------------------|
| Geometry Precision | Approximate (mesh) | Exact (BRep) |
| Export Formats | STL only | STEP, IGES, STL, BREP |
| File Size | Large (mesh) | Small (BRep) |
| Fillet/Chamfer | Approximate | Exact |
| Dependency Size | ~200MB (VTK) | ~30MB (pygfx) |
| Constraint Solver | SolveSpace (separate) | CadQuery (integrated) |
## License
MIT License